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Displacement Sensor Models Products
LVDT
Linear Variable Displacement Transformer (LVDT) sensors from Stellar Technology are used worldwide in the monitoring and gauging of pavement studies, mining equipment, oil & well drilling equipment, resistance weld stroke, valve position, and assembly processes. Take a look at all of our LVDT options below to find the displacement sensor that meets your application needs.
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Weld Testers
The Weld Tester is our most versatile electrochemical monitoring instrument. Housed in a substantial metal case with brushed anodised aluminium front panel and green military specification connectors this equipment looks functional and professional. The top row of connectors are exactly the same as provided on a Gill 12 whilst the bottom row are for the additional weld segments. Using the same Potentiostat, Galvanostat, Zero Resistance Ammeter with integrated Frequency Response Analyser and Sweep Generator as a Gill 12 allows all the tests supplied with the Gill 12 to be supplied with the Weld Tester.
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Hardness Testing Devices
NewSonic’s hardness testing devices test hardness in a nondestructive way using the UCI method (ultrasonic contact impedance). The testing procedure enables quick and mobile measurements (1-second type) to supplement traditional hardness testing. The devices feature compact measurement probes which can also be used in difficult testing positions and component geometries. The areas of application include incoming goods inspection, mix-up checks, production controls, quality assurance, weld seam inspection, cut edge checks, maintenance of built-in components, as well as the replacement of dynamic hardness testing devices in the case of thin materials (below 50mm, e.g. boilers, pipes)
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*Beam Profiling For 266nm To 3000µm
Unlike a power meter that measures average or instantaneous Watts or Joules of the overall laser beam, knowing how the power is distributed within the beam is equally as important. As an example, if you want to cut something the power should generally be focused in the center of the beam to concentrate the power density in a very small area but if you were trying to weld something with all the power in the center you would poke a hole in the weld; requiring the power to be equally distributed as in a top hat profile.
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Checking the Geometry and the Placement of the Weld
Based on the real geometric three-dimensional profile of the weld (groove) on the outside of a large diameter pipe, determine the offset of the center of the weld (groove) from the weld line. Provide continuous output of results through the RS-232 interface to the welding process control system. Provide a graphical picture of the current profile, the values of the specified and calculated geometric parameters to the operator.
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Ferrite Indicator
The Ferrite Indicator is a simple, rugged, non-destructive inspection instrument developed for laboratory, shop and field use. The GO, NO-GO feature permits instant acceptance testing of austenitic stainless weld metals. The Indicator requires no external standards, no adjustments, no visual readings and is unaffected by position. It performs equally well on sheets, plates, rods, irregular shaped objects and individual parts of complex components. It is effective in locating areas of high or low Ferrite content heterogeneous products.
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Weld Force Gauges
This system is ideal for field measurement and data logging of forces between the tips of resistance spot welders.
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Profile Measurement System
GapGun
The GapGun is a laser gauge, profile measurement system that quickly and accurately quantifies local features such as gap and flush, step, weld and mismatch, radii, scratches, seals, dents, rivets and fasteners. It is a proven technology, used worldwide by most major automotive and aerospace OEMs, with over 1,000 units sold.
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Sensor Products: Weld Force Gage
90061
Model 90061 is a self-contained, portable measurement system which allows auditing of the pinch force generated between the electrodes of resistance spot welders. Resistance welding uses a pair of electrodes to clamp two base metals firmly together prior to and during application of electrical current. Poorly clamped parts result in a defective joint. A correctly clamped assembly aids in reducing the resistance in the joint and allows the current flow to properly heat the base metals to weld the part.
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Miniature Instantaneous Relays
CU-A Series
Heavy duty miniature power relays for demanding applications, switching of AC&DC voltages, resistive and/or inductive loads. Equipped with weld no transfer contacts.
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Stainless Steel Bell Jar Chambers
MDC stainless steel bell jars are designed for use with MDC baseplates, base wells and feedthrough collars. A dovetail groove in the jar's base flange holds a Viton elastomer gasket, which makes the vacuum seal with one of the forementioned components. All stainless steel bell jars are fitted with a four inch view diameter Pyrex viewport. All vacuum welds are internal and provide UHV compatibility. For added convenience, all bell jars are fitted with a hoist or lift-ring that is welded to the chamber's domed top.
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Surface Condition
Surface Condition: degree or percentage of rust, level of mill scale, etc., can be visibly assessed using Pictorial Surface Standards. Weld beads can be assessed using a weld comparator and weld gauges.
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Ultrasonic Angle Beam Probes For Weld Seam Testing
SONOSCAN W
The ergonomic angle beam probes for Non-destructive Testing (NDT) from the SONOSCAN series inspect metals for cracks and inclusions. In the metal industry they are mainly used for weld seam testing. Our SONOSCAN probes are powerful, robust ultrasonic transducers which can be connected to all standard ultrasonic testing gauges.
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High Quality UCI - And Leeb-measuring Technology
SONODUR Product Family
Foerster Instruments, Incorporated
The non-destructive UCI test method (Ultrasonic Contact Impedance) as well as the Leeb test method enable fast and mobile measurement as a supplement to the classical hardness test. Due to the compact measuring probes and sensors of the SONO series, the devices can also be used in difficult test positions and with complex component geometries. Fields of application are e.g. incoming goods inspection, mix-up testing, production control, quality assurance, weld seam testing, cut edge testing, maintenance on installed components as well as the replacement of dynamic hardness testers for small material thicknesses (below 50 mm, e.g. boilers, tubes).
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Beam Panoramic Power Supply Battery Crawler 40 to 160 kV
CP160CR
Designed to fit into 6” pipelines and higher, the CP160CR constant potential X-Ray generator for crawlers is – in its category – the most powerful panoramic X-Ray tube head in the world for crawlers. The generator is making the cutting edge constant potential technology of the CPSERIES even more compact into a 9.9 kg – 120 mm diameter X-Ray tube head. The crawler unit is capable of penetrating up to 28 mm of steel in 10 minutes, which corresponds to just a 25 second exposure time for 6” standard pipeline welds.
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3D Scan Systems
intelliWELD
The intelliWELD is a 3D scanning unit for remote laser welding applications. While a robot leads the scan system along the processing line, the scan unit ensures the fast and precise positioning of the laser spot.The intelliWELD scan unit allows elimination of complex robot movements and fast repositioning, reducing the repositioning time between the welds to a few milliseconds.
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Weld Stud Test Tools
The Weld Stud Test Tool is designed for use during the production of sheet metal products to test the strength and integrity of welds used to attach threaded welding studs to the sheet metal.
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X Ray Flaw Detector
A non-destructive testing (NDT) device used to inspect materials for internal flaws or defects such as cracks, voids, inclusions, and weld discontinuities.
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Micro Melting Point Instrument
DRK8026
Shandong Drick Instruments Co., Ltd.
Determine crystal melting point of the substance to make sure its purity. Mainly used for determining the meltingpoints of medicine,dyestuff,spice and other organic crystal compounds.Using photoelectric automatic detection, Dot matrix LCD display picture technology, digital keyboard input, and has the initial melting, final weld automatic display,automatic recording of melting curve, automatically determine the melting point of the mean value function. The temperature system uses highly linear platinum resistance as detection elements and PID regulation technology, improved the melting point’s precision and reliability. The instrument establishes communication with PC through the USB or RS232, printing or saving the curve and it uses capillary Pharmacopoeia as sample tube.
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Parallel systems
Did you know you can couple several Gill AC, Gill 12 and Weld Testers together or any combination of Gill AC, Gill 12 or Weld Tester, to give you a parallel logging multiple Potentiostat / Galvanostat / ZRA / FRA system, capable of recording from each working electrode at up to 60 readings per second. Coupling several Gill ACs or Gill 12s together gives the added abilities of the Weld tester and the ability to perform fast sweeps. Using our latest software, it has never been easier to couple instruments together to provide a Parallel System. In fact up to 32 instruments can be controlled at the same time. These instruments can either have individually enclosures or be rack mounted.
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Pressure Transmitters
Explosion-proof pressure transmitter is approved for use in hazardous locations per CSA Standard 30 and UL Standard 1203 for Class 1, Division 1 and Division 2 hazardous locations. Wetted parts are all 316L Stainless Steel (50 up to 10000 PSIG), 17-4PH (15000 & 20000 PSIG) for compatibility with a variety of media. Wetted materials and construction comply with the NACE MR0175 Standard. The KP46 Series explosion-proof pressure transmitter's fitting and sensing diaphragm are machined out of a single piece of material, so there are no welds, seams or O-ring seals, resulting in excellent long-term performance and stability. The case is factory sealed, making this pressure transmitter very rugged with excellent shock and vibration resistance.
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Sensor Products: Weld Force Probe Auditing System
90061-XH Series
This system is ideal for field measurement and data logging of forces between the tips of resistance spot welders. The system consists of a handheld sensor and portable readout/ data logger (PMAC 2000).
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Industrial CT X-Ray Inspection System
X7000
The X7000 is North Star Imaging’s largest standard system. The large scanning envelope and generous focal distance allow for unparalleled inspection capabilities of very large objects. The system is great for composites, castings, pipes, tubes, welds and similar parts.
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Digital Inverted Microscopes
WELDinspect
High-resolution, ergonomic optical inspection systems designed for weld bead analysis and measurement. 4K or Full HD inverted imaging system with motorised zoom, auto-focus, built-in large aperture illumination, and dedicated software for weld bead measurements, analysis, documentation, and reporting.
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Non Destructive Testing (NDT)
NDT covers a wide group of testing techniques used to evaluate the properties of a material, part, product, weld or system without causing damage. NDT carried out at KLL includes:Liquid Penetrant Testing (LPT) is used for the detection of surface breaking discontinuities on magnetic and non-magnetic metallic materials.Fluorescent and colour contrast penetrants are available to be used in the following methods:-Water washableSolvent removablePost emulsifiableMagnetic Particle Inspection (MT/MPI) is used for the detection of surface breaking and slightly sub-surface (up to 2mm) discontinuities.Bench type crack detectors and portable units are employed producing various waveforms (i.e. A.C, HWDC and induced magnetic flow) to give both circular and longitudinal magnetism.On-site testing is carried out using electro magnetic yokes and permanent magnets producing induced magnetic flow.Ultrasonic Flaw Detection (UT), also known as Ultrasonic Inspection, is used for the detection of volumetric discontinuities in ferrous and non-ferrous products (forgings and castings etc.), and welds in magnetic and non-magnetic materials.UT is capable of penetrating metals, dependent on the material characteristics, up to 10m in length.Some thickness and depth checks can also be carried out using ultrasound.Radiography services are available through sub-contract booked in advance. Notice is required for on-site work.Personnel are available at short notice for in-house or on-site work in the UK and overseas.All inspectors undertaking non destructive testing (LPT, MT/MPI and UT) are qualified to, and meet a minimum of, PCN Level 2.PCN Level 3 supervision is available in-house for LPT, MT/MPI, UT offering consultancy services including procedure writing and commentary, auditing of techniques and Level 3 Supervisor cover.We can assist clients in product qualification, material testing, quality assurance and audit programmes.
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Acoustic Microscope
AMI D9650Z
The D9650Z incorporates the latest C-SAM technology with enhanced features to accommodate the testing of Power Modules as well as performing standard C-SAM operations. This new system configuration is optimized for inspection of heatsink bond integrity, thickness of bond layer and wire bond welds. Powered by our Sonolytics software platform with PolyGate technology, the D9650Z is ideal for failure analysis, process development and QC screening in low-volume production environments.
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Round Cold Trap
MCT12
We also offer a standard line of both cold traps and right angle poppet valves. Shown at left is a Bemco PV10 Right Angle Poppet Valve and a Bemco MCT12 Round Cold Trap. The cold traps and poppet valves are all stainless steel except for the pneumatic piston. They are available in ASA flange, Conflat, and weld mounting.
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Industrial Endoscope
Plays an important role in stainless steel thick plate weld detection. It helps to check and observe high temperature, toxicity, nuclear radiation and invisible places.
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Resistance Welding
Resistance welding is a method in which the welding works are heated by resistance heat generated by sandwiching the welding workpieces with welding electrodes, passing current through them, and the metal is welded while pressurizing the works.A resistance welding machine composed of welding power supply, a weld head and an electrode. The welding power supply controls a welding current,the weld head exerts a pressure on the material to weld and the electrode provides welding current and pressurization force to the part under welding. We have been providing various kinds of welding power supplies and welding heads to meet these requirements.
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4 Station Endurance Test Setup for Thermostat of Iron
SCR ELEKTRONIKS have developed 4 STATIONS ENDURANCE TEST SETUP FOR THERMOSTAT OF IRONwhich is used for carrying out endurance test for thermostat of iron for the required amount of time It is very useful and handy in line testing on Mass production line as well as type Testing. It consists of Voltmeter, Wattmeter, Programmable Logic Controller( PLC ). The equipment continuously monitors faults like Contact weld and Contact Open. The other important feature is we can operate the panel in Auto Mode or Manual mode. User friendly operations make the equipment to be handled easier for any operator. This manual contains information about operating instructions and maintenance of the equipment.
